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Old 8th January 2009, 01:41 AM   #1
Chris Evans
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Hi Kisak,

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Originally Posted by kisak
A thought about the heat treating of these hypereutectoid steels. As changing the carbon content in such would only change the amount of carbides, not the composition of the carbides and matrix (well, in theory at least), could it be that the smiths who were good enough with keeping the austenitisation temperature just so where then presented with a steel which might have been more predictable in how it reacted to the heat treatment?

Such could, I guess, result in a slightly higher overall quality amongst the blades which weren't more or less obviously botched.
From a modern perspective and without having done any hands on experimentation myself, it seems to me that Wootz is a variation on the theme of carbided tool steels, many of which have been adapted to cutlery usage. Their heat treatment is not difficult, but this is with modern technology, especially temperature control (pyrometry), all backed with knowledge. The general idea is to heat the steel just sufficiently to austenitize the pearlite and leave the primary carbides undissolved, so that upon quenching a sound microstructure results. With these tool steels the role of the carbides is to provide abrasion resistance. If you would like to read up on this here is a very good work: http://www.feine-klingen.de/PDFs/verhoeven.pdf

Whether any of the ancient smiths knew about this I cannot say, but do find it plausible that every once in a while someone would have got the temperature just right by chance with a very gratifying end result.

Again from a modern perspective, we would not make a sword blade from high carbon (hypereutectoid) steel because of lack of toughness, even if given optimal heat treatment. For one the martensite that forms at the higher carbon contents is very brittle and the cementite (iron carbide) does nothing, save to provide unnecessary abrasion resistance, and undermines toughness further. However in knives the added abrasion resistance is welcome and toughness is much less of a requirement.

Something to keep in mind is that piano wire, which is work hardened (hard drawn) unquenched pearlitic (eutectoid) steel is very tough, surprisingly hard and is used in springs. I mention this because of the possibility of cold work hardened but unquenched Wootz edges being up to the task of cutting very well and at the same time retaining a high level of toughness and springiness.

But there was more to ancient swordmaking than the above simplistic considerations would suggest. Those smiths could come up with composite layering and heat treatments and thereby overcome the inherent limitations of the steels that they worked with. How good were these swords? We don't know as there is not enough published data. Some time ago there was this thread http://www.vikingsword.com/vb/showthread.php?t=3377 and the question posed in the first post remained unanswered.

Cheers
Chris
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Old 8th January 2009, 06:51 AM   #2
Chris Evans
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Hi Folks,

Here is something I posted on that earlier thread on Wootz and may be of general interest:

By Dr. John Verhoeven:

There is a general myth in some of the popular literature that genuine Damascus steel blades possess outstanding mechanical properties, often thought superior to modern steels. This idea was shown to be incorrect as long ago as 1924. A famous Swiss collector, Henri Moser, donated 4 genuine Damascus steel swords, one with a non typical carbon content and microstructure, to B. Zschokke, who performed extensive careful experiments including metallographic and chemical analysis in addition to mechanical testing [15]. A series of bending tests compared samples from the swords to a pattern welded blade and a cast blade from the famous German knife center in Solingen. The 3 good Damascus blades showed significantly inferior bending deflection prior to breakage than the 2 Solingen blades in spite of the fact that the Brinell hardness of the 3 ranged from only 193 to 248, compared to 347 and 463 for the pattern welded and cast Solingen blade, respectively. This is not too surprising in view of the now well known fact that toughness of high carbon steels is inherently low; the Solingen blades had carbon levels of 0.5 to 0.6% compared to 1.3 to 1.9% for the 3 Damascus blades. The reputation of Damascus steel blades being superior to European blades was probably established prior to the 17th century when European blades were still being made by forge welding of carburized iron. It is hard to avoid embrittlement of such blades due to imperfect welding during the forging process as well as difficulty with the carburizing process.

The full article is here: http://bronksknifeworks.com/historical.htm

Cheers
Chris

Last edited by Chris Evans; 8th January 2009 at 12:34 PM.
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Old 8th January 2009, 03:22 PM   #3
Gonzalo G
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Hi Chris. Now I understand what do you mean with "sponge iron". We have modern processes to make sponge iron which are something diffrerent, and from it came my confussion. About the crucible steel: yes, the term has been used as synonymus, but there are crucible steels not being wootz, and also mentioned by Al-Kindi as not being "watered". I donīt think this term do not refers necessarily to a specific type of steel, but to to a specific method of production. Anyway, I donīt intend otherwise but clarify for myself what did you mean, and this is done already. Thank you, Chris.

About this comparison among wootz and modern steels, I agree that most probably modern steels are superior, but neverthless I find those experiments biased, as the blades selected are not representative (statistically or otherwise) of the best wootz blades made in older times. To begin with, we donīt know what quality standards were used to make the selected blades. In nihonto, you can find a wide variation of quality among different blades, depending if they were made, or not, by "masive" production for poor samurai, or the particular bladesmith who made the blade. On the other side, I think the comparison must be made among blades from the same historic timeline, so we can state if the metallurgy and craftsmanship of one area was superior to the one of another area. Otherwise, this comparisons tend to diminish the value the wootz had in their time and drive to false conclusions realtive to the technology and craftsmanship level of other peoples.

I agree that wootz was not a magical steel. And also, I believe that is a steel not scientifically well known to make a definitive evaluation, though itīs beauty is unquestioned. Most of the todayīs statements made about the value of this steel, are only presumptions.
Regards

Gonzalo

Last edited by Gonzalo G; 8th January 2009 at 04:02 PM.
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Old 9th January 2009, 12:06 AM   #4
Chris Evans
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Hi Gonzalo,

Quote:
Originally Posted by Gonzalo G
About the crucible steel: yes, the term has been used as synonymus, but there are crucible steels not being wootz, and also mentioned by Al-Kindi as not being "watered". I donīt think this term do not refers necessarily to a specific type of steel, but to to a specific method of production.
From S. Srinivasan and S. Ranganathan Department of Metallurgy, Indian Institute of Science, Bangalore:

Wootz is the anglicized version of ukku in the languages of the states of Karnataka, and Andhra Pradesh, a term denoting steel.

http://materials.iisc.ernet.in/~woot...e/Heritage.htm


Where do we go from here? I suppose that one immediate way of addressing the problem of ambiguity is to state what one means by Wootz, whenever using this term.


Quote:
About this comparison among wootz and modern steels, I agree that most probably modern steels are superior, but neverthless I find those experiments biased, as the blades selected are not representative (statistically or otherwise) of the best wootz blades made in older times. To begin with, we donīt know what quality standards were used to make the selected blades. In nihonto, you can find a wide variation of quality among different blades, depending if they were made, or not, by "masive" production for poor samurai, or the particular bladesmith who made the blade. On the other side, I think the comparison must be made among blades from the same historic timeline, so we can state if the metallurgy and craftsmanship of one area was superior to the one of another area. Otherwise, this comparisons tend to diminish the value the wootz had in their time and drive to false conclusions realtive to the technology and craftsmanship level of other peoples.
Comparisons like these tend to be both invidious and odious - Nevertheless to gain an overview and basic undertsanding of what we are dealing with they have to be made, especially if we wish to appraise its contextual historical worth. To people who are not metallurgists, Wootz may as well be Kryptonite, given the legendary status it enjoys. Same for the Japanese sword.

Quote:
I agree that wootz was not a magical steel. And also, I believe that is a steel not scientifically well known to make a definitive evaluation, though itīs beauty is unquestioned. Most of the todayīs statements made about the value of this steel, are only presumptions.
The appraisal of the steel is one thing and that of swords made from it quite another. When it comes to the swords, I fear that we'll probably never know their true capabilities because it would be tantamount to vandalism to subject the best surviving specimens to testing that would necessarily be destructive. As for the steel, well, at least from a metallurgical point of view we do know that it is a bit of a mixed bag. My personal feeling is to agree with Verhoeven.

Cheers
Chris
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Old 10th January 2009, 08:06 PM   #5
katana
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I would like to thank you all for the VERY informative posts ....I have certainly learnt a few things A special thank you to our 'metallurgical guru's' for all the added 'background'

Kind Regards David
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