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#1 | ||||
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Join Date: Nov 2005
Posts: 189
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The Metallurgy of some indian swords Alan Williams, David Edge Gladius, Vol XXVII (2007):149-176 http://gladius.revistas.csic.es/inde...e/view/102/103 There is the theory that there was no need to harden wootz, since you just wanted very tough pearlite carrying those extra-hard carbides to the target, but since all the contemporary descriptions of wootz sword making include a quench, and since many swords look like they have a hardened edge, I suspect that theory is another modern misinterpretation based on too little info. Current experimentation reveals that water quenching is risky (well, we knew that already! ![]() ![]() Quote:
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The guts of the Swedish article: Metallographic analysis of inlays in a Viking Sword, inv. nr. SHM 907 The blade is made up of several layers of varying carbon content, an almost carbon-free central layer with several weld joints marked by slag streaks, surrounded by two outer layers with higher carbon content. The central layer, which is built of 10-12 layers, consisting of relatively coarse-grained ferrite with small pearlite at grain boundaries, carbon content of less than 0.1%. The side layers are also layered and consist of one side of pure pearlite (carbon 0.8%) that is very fine-grained and finely laminated. The second side has lower carbon content, 0,4-0,6%; and consists of a powdery mixture of ferrite and perlite. The edge is badly corroded but seems to be the layer with the highest carbon content. The inlay is almost entirely carbon-free, with coarse grains of ferrite. The cross-section is nearly trapezoidal and divided by a corrosion streak, which is probably a slag line between two twisted wires (Figure 3). The two threads show in their internal structure traces of stratification. The inlay is likely to consist of two twisted iron wires, probably containing phosphorous, which were forged down the fuller in the blade prior to the final processing to finished shape. |
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#2 |
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Join Date: Mar 2005
Location: Australia
Posts: 685
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Hi Jeff (Pringle),
Great post and many thanks for that most informative article in gladius, which I speed-read and yet have to go over several times so as to digest its contents. It would seem that the better blades were hardened by heat treatment. Cheers Chris |
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#3 |
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Join Date: Jul 2008
Location: Stockholm
Posts: 182
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A thought about the heat treating of these hypereutectoid steels. As changing the carbon content in such would only change the amount of carbides, not the composition of the carbides and matrix (well, in theory at least), could it be that the smiths who were good enough with keeping the austenitisation temperature just so where then presented with a steel which might have been more predictable in how it reacted to the heat treatment?
Such could, I guess, result in a slightly higher overall quality amongst the blades which weren't more or less obviously botched. |
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#4 | |
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Join Date: Mar 2005
Location: Australia
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Hi Kisak,
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Whether any of the ancient smiths knew about this I cannot say, but do find it plausible that every once in a while someone would have got the temperature just right by chance with a very gratifying end result. Again from a modern perspective, we would not make a sword blade from high carbon (hypereutectoid) steel because of lack of toughness, even if given optimal heat treatment. For one the martensite that forms at the higher carbon contents is very brittle and the cementite (iron carbide) does nothing, save to provide unnecessary abrasion resistance, and undermines toughness further. However in knives the added abrasion resistance is welcome and toughness is much less of a requirement. Something to keep in mind is that piano wire, which is work hardened (hard drawn) unquenched pearlitic (eutectoid) steel is very tough, surprisingly hard and is used in springs. I mention this because of the possibility of cold work hardened but unquenched Wootz edges being up to the task of cutting very well and at the same time retaining a high level of toughness and springiness. But there was more to ancient swordmaking than the above simplistic considerations would suggest. Those smiths could come up with composite layering and heat treatments and thereby overcome the inherent limitations of the steels that they worked with. How good were these swords? We don't know as there is not enough published data. Some time ago there was this thread http://www.vikingsword.com/vb/showthread.php?t=3377 and the question posed in the first post remained unanswered. Cheers Chris |
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#5 |
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Join Date: Mar 2005
Location: Australia
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Hi Folks,
Here is something I posted on that earlier thread on Wootz and may be of general interest: By Dr. John Verhoeven: There is a general myth in some of the popular literature that genuine Damascus steel blades possess outstanding mechanical properties, often thought superior to modern steels. This idea was shown to be incorrect as long ago as 1924. A famous Swiss collector, Henri Moser, donated 4 genuine Damascus steel swords, one with a non typical carbon content and microstructure, to B. Zschokke, who performed extensive careful experiments including metallographic and chemical analysis in addition to mechanical testing [15]. A series of bending tests compared samples from the swords to a pattern welded blade and a cast blade from the famous German knife center in Solingen. The 3 good Damascus blades showed significantly inferior bending deflection prior to breakage than the 2 Solingen blades in spite of the fact that the Brinell hardness of the 3 ranged from only 193 to 248, compared to 347 and 463 for the pattern welded and cast Solingen blade, respectively. This is not too surprising in view of the now well known fact that toughness of high carbon steels is inherently low; the Solingen blades had carbon levels of 0.5 to 0.6% compared to 1.3 to 1.9% for the 3 Damascus blades. The reputation of Damascus steel blades being superior to European blades was probably established prior to the 17th century when European blades were still being made by forge welding of carburized iron. It is hard to avoid embrittlement of such blades due to imperfect welding during the forging process as well as difficulty with the carburizing process. The full article is here: http://bronksknifeworks.com/historical.htm Cheers Chris Last edited by Chris Evans; 8th January 2009 at 12:34 PM. |
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#6 |
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Join Date: Apr 2007
Location: Nothern Mexico
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Hi Chris. Now I understand what do you mean with "sponge iron". We have modern processes to make sponge iron which are something diffrerent, and from it came my confussion. About the crucible steel: yes, the term has been used as synonymus, but there are crucible steels not being wootz, and also mentioned by Al-Kindi as not being "watered". I donīt think this term do not refers necessarily to a specific type of steel, but to to a specific method of production. Anyway, I donīt intend otherwise but clarify for myself what did you mean, and this is done already. Thank you, Chris.
About this comparison among wootz and modern steels, I agree that most probably modern steels are superior, but neverthless I find those experiments biased, as the blades selected are not representative (statistically or otherwise) of the best wootz blades made in older times. To begin with, we donīt know what quality standards were used to make the selected blades. In nihonto, you can find a wide variation of quality among different blades, depending if they were made, or not, by "masive" production for poor samurai, or the particular bladesmith who made the blade. On the other side, I think the comparison must be made among blades from the same historic timeline, so we can state if the metallurgy and craftsmanship of one area was superior to the one of another area. Otherwise, this comparisons tend to diminish the value the wootz had in their time and drive to false conclusions realtive to the technology and craftsmanship level of other peoples. I agree that wootz was not a magical steel. And also, I believe that is a steel not scientifically well known to make a definitive evaluation, though itīs beauty is unquestioned. Most of the todayīs statements made about the value of this steel, are only presumptions. Regards Gonzalo Last edited by Gonzalo G; 8th January 2009 at 04:02 PM. |
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#7 | |||
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Join Date: Mar 2005
Location: Australia
Posts: 685
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Hi Gonzalo,
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Wootz is the anglicized version of ukku in the languages of the states of Karnataka, and Andhra Pradesh, a term denoting steel. http://materials.iisc.ernet.in/~woot...e/Heritage.htm Where do we go from here? I suppose that one immediate way of addressing the problem of ambiguity is to state what one means by Wootz, whenever using this term. Quote:
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Cheers Chris |
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