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Old 11th April 2008, 05:46 AM   #1
A. G. Maisey
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Ferry, this blade needs to be refined by using scrapers. There is no more work for a hacksaw here, and the rough shaping has already been done, so there is limited work for a file. What you need now is to use scrapers to do the kruwingan and refine all the contours.

There are plenty of smiths in and around Solo. Just take the forging back there and alter the angle.Make sure you have your blak with you.
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Old 11th April 2008, 05:54 AM   #2
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Quote:
Originally Posted by A. G. Maisey
Ferry, this blade needs to be refined by using scrapers. There is no more work for a hacksaw here, and the rough shaping has already been done, so there is limited work for a file. What you need now is to use scrapers to do the kruwingan and refine all the contours.

There are plenty of smiths in and around Solo. Just take the forging back there and alter the angle.Make sure you have your blak with you.
Alan, can you discribe what a scraper looks like?
does sandpaper could become a scraper?
do you have a picture of scraper?
sorry for my lack of knowledge...

FERRYLAKI
Jakarta
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Old 12th April 2008, 12:37 AM   #3
A. G. Maisey
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Ferry, if you go into a hardware store, or motor mechanics supply store and ask for a "skrap", they will show you a scraper that mechanics use to fit engine bearings. This is the large, commercially produced scraper you can see in the photos. This is a useful size to work the length of the blade and to rough out the kruwingan.

The other smaller scrapers have been made from three corner files. You can buy second hand ones from the junk markets. You just use a grinder to grind a radius onto the end of the file, and then sharpen it on a whetstone.

The funny looking bent tools are riffle files. You need these for refining the various contours. These files here are Dick files from Germany, which probably cost a king's ransom these days---I haven't bought any for maybe 10 years or more and the last one I bought cost me more than $50. However, you can buy Chinese ones in Indonesia. They're not as good, they do not last as long, but they can do the job, and they are much, much cheaper.

The chisels and gouges are made from old files and other tools, and a few are made from 01 tool steel. You use these to begin the shape of a feature and to remove big quantities of metal. They are not used for fine work.

The other tools I have use to make keris, and that are not shown here are normal small jewellers files, a 6" file, and big heavy 15" file, a hacksaw, and a small hammer. The hacksaw and big file are only used in the initial shaping stage.

Using only these tools, this is what can be produced:-

http://kerisattosanaji.com/PBXIImaisey2.html
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Old 14th April 2008, 05:09 AM   #4
ferrylaki
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Quote:
Originally Posted by A. G. Maisey
Ferry, if you go into a hardware store, or motor mechanics supply store and ask for a "skrap", they will show you a scraper that mechanics use to fit engine bearings. This is the large, commercially produced scraper you can see in the photos. This is a useful size to work the length of the blade and to rough out the kruwingan.

The other smaller scrapers have been made from three corner files. You can buy second hand ones from the junk markets. You just use a grinder to grind a radius onto the end of the file, and then sharpen it on a whetstone.

The funny looking bent tools are riffle files. You need these for refining the various contours. These files here are Dick files from Germany, which probably cost a king's ransom these days---I haven't bought any for maybe 10 years or more and the last one I bought cost me more than $50. However, you can buy Chinese ones in Indonesia. They're not as good, they do not last as long, but they can do the job, and they are much, much cheaper.

The chisels and gouges are made from old files and other tools, and a few are made from 01 tool steel. You use these to begin the shape of a feature and to remove big quantities of metal. They are not used for fine work.

The other tools I have use to make keris, and that are not shown here are normal small jewellers files, a 6" file, and big heavy 15" file, a hacksaw, and a small hammer. The hacksaw and big file are only used in the initial shaping stage.

Using only these tools, this is what can be produced:-

http://kerisattosanaji.com/PBXIImaisey2.html
wow, so many tools...
I really should complete my tools.
people these days depend on a grinder and replace the old method of keris making.
I'll try to find those tools from now on.
thank you very much for these helpfull pictures Alan.
I really appreciate your kindness.

FERRYLAKI
Jakarta
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Old 14th April 2008, 06:53 AM   #5
A. G. Maisey
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Ferry, that's only a few of my tools, I just picked up a handful out of the drawer to use as examples, I've probably got about 20 various scrapers, about three times as many rifflers I've shown, more of everything. In fact you need a lot, because things get blunt, and if you're constantly stopping to sharpen tools it slows things down too much. When Pak Parman passed on, one of the things he left me was his tools. I've never used them, so they are just as he had them on the last day he worked. I'll post a pic of these tools one day when I get around to it.
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Old 14th April 2008, 09:35 AM   #6
Tim Simmons
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Tools are so universal. Here are a few of mine. I only use the wood handled scorpa tools when cutting detail {textures like animal fur} back into metal when the casting sprue has been removed or if the cast has not quite taken fine detail in places.
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Old 15th April 2008, 10:36 AM   #7
ferrylaki
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Quote:
Originally Posted by Tim Simmons
Tools are so universal. Here are a few of mine. I only use the wood handled scorpa tools when cutting detail {textures like animal fur} back into metal when the casting sprue has been removed or if the cast has not quite taken fine detail in places.
I figure out there's still a very long way to gather those tools.
jewellers saw, skraper, files, wheatstone, hachsaw atc atc...
wow ... so many of them, thanks for sharing all these knowledge with me.
.

FERRYLAKI
JAKARTA
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Old 18th October 2009, 05:57 PM   #8
Montino Bourbon
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Default Thank you, Alan!

Loved the finished product!

Now, I need lessons!
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Old 7th November 2009, 01:14 AM   #9
Mumtazb
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Amazing work...how long have you been smithing Graham? I saw over on BB that you're from Wigan...I'm from Bury....would love to see some of your work in person, if possible.
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