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Old 20th March 2008, 01:25 AM   #1
David
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I'm not sure if this is the best thread for this, but it does allow everyone to gawk at Lemmy's work once again.
Here is an interesting video showing the forging process of a keris. I just can't imaging how they did this before power tools.
http://kerisologi.multiply.com/video...n_Keris_bag.01
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Old 7th April 2008, 03:14 PM   #2
Michel
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Default Kris making.. a long and difficult process !

A long time ago, I started to forge a kris. I made several error in my forging and ended with a very small blade. To avoid wasting all my efforts, I decided to transform this heat welded blade in a kris patrem. Alan had told us : most of the work in kris forging, in not the forging but chiseling and filing. How right is he. Forging was not more than 5 to 10 % in time.
Once the blade completed (with errors !) I treated it not with acid, but with sulfur and salt and here is the result. I had to make the the necessary sarong and hulu adapted to its size. The total kris is only 23 cm long and the blade 14cm. This is also a lot of filing !
The mendak is the smallest I had in my reserves and I doubt I could find anything smaller even in Jogjakarta.
To work on such a small kris, does not make the work easy. Everything is so small that I have temporarily renounced to the small sculptures decorating the handle.
One thing is certain: my respect for the work of Alan and Lemythesmith has been multiplied by a factor.
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Old 7th April 2008, 07:39 PM   #3
A. G. Maisey
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Not bad Michel, not bad at all. The first keris that I made was made before I ever took instruction from Pak Parman, and its not as good as yours.

The sulphur and salt will not stain a blade, it will only reveal topographic variation in the material. There is a non-arsenic etch that will give a blade some colour, which is sulphur and rice water. I used this a few times more than 50 years ago, but never on a new blade, only on old ones, and it worked more or less OK. I mixed the stuff to a paste and applied it to the blade, then wrapped the blade in plastic sandwich wrap. It took about a week to work.

Something that collectors of both keris and conventional knives do not appreciate or understand is that the work involved in making a good quality small blade is at least as great, possibly greater, than the work involved in making a good quality normal sized blade, and the skill level required is definitely greater. Very good quality small keris blades are frequently more expensive than very good quality normal size blades, and certainly much more scarce, but try selling them on a western market.
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Old 7th April 2008, 10:24 PM   #4
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Hi Michel, well done! A nice job-I like the "topographical" effect on the blade, nice shape too. I'm nearly done with another patrem which I've opted for a gongo iras brojol. If you let me know the diameter the mendak needs to be I have made a die for patrem mendak so I can stamp them from one piece-could send you one roughed out in copper if you wish, makes life a wee bit easier The patra carvings are not easy to get looking right-my new patrem has a horn Solo hilt and that was a swine to carve, and to get symetrical(ish)
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Old 8th April 2008, 02:03 AM   #5
ferrylaki
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Default nice job

Quote:
Originally Posted by lemmythesmith
Hi Michel, well done! A nice job-I like the "topographical" effect on the blade, nice shape too. I'm nearly done with another patrem which I've opted for a gongo iras brojol. If you let me know the diameter the mendak needs to be I have made a die for patrem mendak so I can stamp them from one piece-could send you one roughed out in copper if you wish, makes life a wee bit easier The patra carvings are not easy to get looking right-my new patrem has a horn Solo hilt and that was a swine to carve, and to get symetrical(ish)
Hi Michel,
nice small keris you have there. as you mention before, the harder part of keris making is making the detail(recikan) of the keris it self. In making the greneng we often use a very small saw similar to a saw we use on playwood. it is a very time concuming in making the greneng couse the sawing it self need high concentration and skill...

the other harder part is making the sogokan. what did you use for making the sogokan? a small grinder is an option, but it very risky . we some time use a special steel chisel for the sogokan and pijitan work.

About the mendak, we still can find a very small mendak which fit for a patrem here in Jakarta. Not always available but we still can find it.
I recon your keris handle is a little bit larger for the keris. but the warangka is a very nice job...Love your warangka...very nive job, congratulation on your patrem. Let us know if you dicide to make another keris.

Good day,
FERRYLAKI
JAkarta
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Old 8th April 2008, 09:49 AM   #6
A. G. Maisey
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Forget grinders and dremels and such like.

The blade features---sogokan, greneng, blumbangan etc---are most easily and most quickly done by (sogokan) roughing out with a small cold chisel, refining with a scraper, and finishing with jewellers files and rifflers. Greneng is most easily cut with jewellers files. The easiest way to get the right contours in the blade is with a scraper.

Yeah, yeah---I know almost everybody working today uses grinders, but have a close look at the detail sometime, and then look at something that is attributed to Kinom, or one of the other past greats. There is only so much flexibility in a grinder, and it is impossible to cut the correct contours in sogokan with a grinder.

Of course, using non mechanical tools increases working time, and thus increases price, and 99.9% of buyers cannot tell you what the correct contours are anyway, so who is going to pay 5 or 6 times as much for something, if they cannot see any difference between it and something made with a grinder?

It takes about 40 hours for a skilled craftsman to cut correct sogokan to only one side of a blade.
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Old 9th April 2008, 02:01 AM   #7
ferrylaki
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Quote:
Originally Posted by A. G. Maisey
Forget grinders and dremels and such like.

The blade features---sogokan, greneng, blumbangan etc---are most easily and most quickly done by (sogokan) roughing out with a small cold chisel, refining with a scraper, and finishing with jewellers files and rifflers. Greneng is most easily cut with jewellers files. The easiest way to get the right contours in the blade is with a scraper.

Yeah, yeah---I know almost everybody working today uses grinders, but have a close look at the detail sometime, and then look at something that is attributed to Kinom, or one of the other past greats. There is only so much flexibility in a grinder, and it is impossible to cut the correct contours in sogokan with a grinder.

Of course, using non mechanical tools increases working time, and thus increases price, and 99.9% of buyers cannot tell you what the correct contours are anyway, so who is going to pay 5 or 6 times as much for something, if they cannot see any difference between it and something made with a grinder?

It takes about 40 hours for a skilled craftsman to cut correct sogokan to only one side of a blade.

I'm planning to buy a grinder for my keris project, but as Alan mention before about grinder fact, I guess a cold steel chisel would be just fine. spending more hours for the ricikan is the best way to make keris just like the old times.

people nowdays use grinder to shape the " odo odo" and the " gigir sapi"
and the result is more damage for biginers .
"It takes about 40 hours for a skilled craftsman to cut correct sogokan to only one side of a blade" as Alan said...than I must practice my patience first before I start working on my sogokan...couse if dont have patience you could destroy an entirely job on the ricikan. I found "no way back" on the ricikan job.

As an information Michel. I'm also trying a small mendak for my keris, it's not a patrem but its smaller than a normal keris...hope a manage to find two or three so I can offfer my spare for you... good day every body...

FERRYLAKI
JAKARTA
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Old 8th April 2008, 10:40 AM   #8
Michel
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Hi Alan,
Thank you for your kind words.
Yes, sulfur and salt do not stain properly a blade, the mixture prepared as you explained, using only sulfur and rice water, seems to eat away the weaker metal in my case the iron. the nickel resisting better appears in surface and gives these topographical irregularities. I think the salt is only accelerating the process (it took 24 hours only). I have not utilized rice water, only plain water, and am just wondering why rice water. Nik Rashidin Nick Hussein, who gave me the recipe, told me "rice water" also. I think there is a chemist in the forum, may be he could explain.
I have utilized the recipe on an old blade which was in my eyes completely pamorless with a decent result. I do not know how Henk (of the forum) saw that that blade was with pamor and encourage me to stain it.

Hi Lemythesmith
Thank you also for appreciating my efforts but I am a long way from the quality of your work. My peksi is 4.5 mm in diameter and the hulu is 12 mm diameter at its base. But I do not think that I would be able to adapt a mendak on the base of rought out coper base cup. I am no jeweler and lack that sort of experience and tools.

Hi Ferrylaki,
Thank you for your comments. To answer your questions : my ricikan were all done with files, as the greneng. I do not use a small grinder . As you say: it is too risky. A mistake is so easily done and often cannot be corrected.
You are right, my handle is a bit too big for the size of the keris. And it is the second one. My initial one was even larger and I had to redo it homothetically smaller. I think that my reference, also a patrem, has also a too large handle.
The answer to that is to do a third handle, smaller !
Thank you for suggesting to look in Jakarta for a smaller mendak. Mine is 6mm internal diameter and 15 mm external diameter and my hulu 12 mm. Now if I remake a correct sized handle, I will probably loose an other millimeter or two on the exterior diameter of the base of the hulu, so about 10 mm. Do you really think one can find such a small mendak ? If yes, it can be mailed in an envelop, if I cannot come and fetch it in Jakarta !
I will certainly make other krisses, but slowly ! An other day, I will show you my kris Panjang. An other size !
Thanks to all of you for your advices
Michel
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Old 8th April 2008, 07:42 PM   #9
Henk
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Michel,

A very fine keris you made there.

But i also like the scabbard you made. Can you tell me how you made the tip and what material did you use to make the tip?
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