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Originally Posted by Jim McDougall
I agree that the numbers and sorts of accidents taking place with the firing of artillery must have been many, as the volatility and conditions involved were pretty much the recipe for disaster with the slightest oversight. I think that accidental explosion with too fast reloading and possibility of residual embers sparking ignition was probably a problem. It makes sense that a certain and timely procedure was prudent if not essential to complete the protocols of loading properly.
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Yes, Jim, gunnery drill was a pretty intensive exercise requiring a high degree of coordination and teamwork on the part of the crew, with requisite attention to sequence and detail. Elements of the process that modern gun crews are free of include loading and seating the powder, wads, and projectile separately and in correct order from the muzzle, and (due to the lack of recoil-dampening mechanisms) rolling the piece back "to battery" before firing.
Black powder combustion creates not only a thick cloud of smoke, but also deposits a lot of residue in the bore and touchhole, which build up noticeably with each shot. If not properly addressed at prescribed intervals, this can lead to some undesirable effects. Seating the projectile and the wads with the rammer can be impeded; ideally the components should be in contact, without excessive tamping nor (more seriously) air spaces in between which could result in a dangerous rise in internal pressures causing the barrel to burst. A clogged touchhole is a recipe for a misfire.
The residue, being largely carbonaceous, can also harbor hot spots or embers left after firing, creating the hazard that you mention.
The proper and timely use of some important tools made this problem manageable. The cannonier, in addition to his quadrant, firing tables, and other aiming equipment, carried a pricker to clear out the touchhole between shots. The crew needed several long-handled implements besides the linstock, rammer and powder scoop -- these included a stiff-bristled bore brush, a cylindrical swab surfaced with sheeps-wool, and a barrel scraper consisting of opposed semi-circular blades spring-mounted on a staff. Old military prints also show a bucket swinging under the axle-tree of a caisson (the two wheeled ammo and equipment cart hitched to the gun carriage for transport). Water was essential for washing out the bore after use, and also to cool down a barrel which became too hot from firing in succession.
(The messy nature of the propellant made frequent cleaning necessary on users of small arms as well. Since we started out on the subject of India, I'd like to close by mentioning the common appearance of touchhole pricks on little chains attached to the stocks of Indian matchlocks or toradors. On specimens where these are missing, you can often see the eyebolt which held the chain as well as the slender conical metal pocket to hold the pick when not in use.)