Bernard,
You noticed it correctly. Yes, the holes are wider than pins, The pins are held by resin and by being flattened at both ends to hold the handle in place, so once the edges cut and loose, it is easy to dismount the handle by (gently:-) hammering the pins out (without breaking the scales:-)
As for scabbard, good work in terms of quality. as for stiching - this particular stiching is more proper for a "fantasy" sword, as it is not "historically accurate". I recommend using "cut" method instead, which is also better to use with natural leather, and not vinyl:-)
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