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Old 30th September 2007, 11:51 PM   #20
A. G. Maisey
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Join Date: May 2006
Posts: 6,675
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Michel, my striker has at various times been one of my sons, my wife, or myself---with wife or son holding the tongs. Couple of times it has been people I've been teaching at the time.I have never had mechanical assistance.

My hold-down tool is a gooseneck that fits in the pritchel hole. You stick the billet under it, whack the bend in the gooseneck, which drives it down tight into the hole, then whack the billet. Not particularly effective, and constantly needs reshaping, but it does work, and the job can be done with it.

I was taught to forge with coal, and to weld, I had to coke the coal then weld. My teacher at that time was an oldtime blacksmith named Gordon Blackwell, and he taught me to weld by reading the fire. Depending on the type of material you are welding, when the material approaches weld heat the fire throws out different sparks. You observe the fire very closely and when you see the sparks you're looking for you take the weld.

Later on I learnt a different method of testing weld heat and that is I what I have used since I learnt it, no matter if I am using coke, charcoal or gas.

Make a poker out of half inch material and forge it to a point. When you feel that the material is coming into weld heat you touch the surface of the billet with the point of the poker, if it is ready to weld the surface will be just a wee bit sticky.It is best to keep the poker warm by passing it high through the flames. You do not take it wet out of the tub and try to test with it.

I have never used colour as an indicator for welding, it can be too misleading, and it varies according to the light coming into the forge. The colour of a billet ready to weld that is in an enclosed smithy is significantly different to the colour of a billet ready to weld that is outside under a tree.

In fact, if you are doing a lot of welding, you will get to the point where you can "feel" that the material is ready to weld. Its like there is an invisble line between you and the material in the fire and you just know when it is ready. A little bit of anhydrous borax can work wonders as a flux, especially in coke.
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