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Old 17th March 2005, 07:20 PM   #16
capt.smash
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Join Date: Jan 2005
Location: Devon ,England
Posts: 80
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HI guys, Henk yes i did it myself i am currently looking at gold leaf/gilding and have found that gold leaf is quite cheep so i will be doing this very soon .Im also looking into re-doing the fadeing an in some places worn away engraveing on the blade but this is a long term project[i already have the engraveing tools but it will require some further experimentation before hand].


Hi Bill i have been building up to this kind of project for some time and just as i was ready this blade fell into my lap as if it was meant to be .My first task was the staining solution witch as i described in my thread on "warangan".Firstly i had to find a source of Arsenic witch as you know is a banned substance in most countries and after some searching and help from other members i found that warangan[the traditional mineral for staining keris] was probably the ore Realgar[Arsenic sulfide]easily sourced on ebay then powdering it[ a lump of ore about an inch square part crystal part rock]and adding it to about 1 and a half liters of grapefruit juice.I tested this on an inferior trade blade that i got for this task and it worked well although i have found the grapefruit juice is only mildly acidic and only removes dirt and dosent etch the blade [ideal for a bali blade that has a polished surface] so for a more acidic solution i will use limes.I soaked the blade for 1 and a half days in my bathroom with ambient temprature of about 20deg C [slow but easily controllable].

The hardest part was prapareing/restoreing the blade.As you can see from the pics it was in bad shape with lots of corosion, rust ,scratches and pitting along the blade[the pamor not visable in a few plces], fortunately most of the pitting was only very shallow and i spent a day and a half of intermitant sanding with 6 grades of sandpaper [the type used in praparing car bodywork] starting with p100 to remove the surface material on both sides to a point where the pittingwas minimal and i could put a polish on the blade[aproximately quarter of a milimeter off both sides but im guessing there]this was the hardest part becuase i had to draw a line between a good surface and changeing the shape /lines of the blade witch i didnt want to do.After this i then gradualy went down in courseness of sandpaper p180,p320,p400,p800,p1500 till it was in a position to be easily polished.
Some of our more traditional keris lovers may want to look away now I then did a quick pass on a rotary buffing wheel to polish the blade to a nice shine.And finaly gave the blade a few whipes with a rag soaked in sulfuric acid[car battery acid] to re-open the grain of the blade so the pamor could be set free.
In all i probaly removed about 3 quarters of a mill,s worth of material from the blade ,amazeing the difrence it has made and with no detremental afects on the strength of the blade.

Make what you will of it,any coments welcome

sorry about the grammar
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Last edited by capt.smash; 17th March 2005 at 08:08 PM.
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